Corning Distribution Center

To accommodate the client’s specialized manufacturing needs, the facility features 40′ clear heights, 70′ speed bays, racking loads, and order picker traffic. To ensure receiving and shipping efficiency, the warehouse is cross docked.

The warehouse is constructed of load bearing tilt-wall panels and reinforced slabs to account for concrete shrinkage and floor flatness.

Employee wellbeing and satisfaction is valued at Corning, evident in the amenities and finishes found both in the office space and warehouse. In the office, glass storefront and sleek wood accents create a contemporary space that rivals any Class A office. A cafe and dining area provide opportunities for employees to take a break inside while a covered patio with an aluminum fans, crisp lighting and ceiling fans provide a festive outdoor area.

Showers and a mother’s room are available for employees, but even external visitors are not forgotten. Corning set up rest stations within the warehouse for visiting truck drivers, providing a convenient space to unwind, use the restroom, or grab a bite to eat.

Understanding the site's subsurface conditions was critical. While the upper soils in Rocky Mount appeared favorable, with a 3,000 psf bearing capacity and blow counts of 15–20, blow counts dropped to just 2–4 below 15 feet. Combined with Corning's loading requirements, the true k-value became evident, making a 9-inch slab essential. Without the additional two inches of thickness, stress cracking was likely.

Effective stormwater management—including retention, controlled discharge, and runoff mitigation—was equally critical to maximizing the site's potential.